Process systems are getting more and more complex, and operators are demanding increased reliability. The increased complexity and reliability needs have to be balanced by budget constraints. Challenges faced by operators include:
- Obsolescence: Obsolete process equipment costs more to maintain. Repeat failures result in increased system downtime and reduce reliability.
- Downtime: Upgrades take time. Operators must weigh the benefits of system upgrades with the cost of system downtime to make them.
- Footprint: Floor space is at a premium in existing process facilities. Increasing floorspace is incredibly expensive, so system changes and modifications need to fit in confined areas.
- Remote Locations: Process systems are needed in remote locations. Classic construction methods in these areas are costly, and operators need a solution that reduces cost.
Enter the Process Skid System
Process skid packages offer many benefits over classic stick-built systems.
- Portable Design: Skid units with integral frames are easier to transport.
- Controlled Assembly: Skids are fabricated in factory-like conditions. This reduces cost and improves product quality.
- Small Footprint: Process skids allow for layering of components. This reduces system footprint on the factory floor.
- Factory Acceptance Testing: We conduct testing before skids are shipped to site. This reduces on-site startup efforts.
- Minimal Downtime: Downtime of the installed process system is limited to the completion of the tie-in. The process system remains in operation during fabrication.
- Best Products: A custom skid system allows the owner to select industry-best components. Owners are not limited to a single product line. Custom skids can merge preferred vendors of I&C controls, pumps, and valves.
Who Benefits?
Custom process skid packages benefit many members of the client team.
- Project Engineer: Process skid packages limit in-house design efforts. Engineers need to only specify a set of basic design functions. XCEED completes detailed design and testing.
- Plant Manager: Custom process skids improve system reliability. Skids replace portions of obsolete systems. Skids only need a limited window for tie-in. These work windows and system downtime are scheduled around plant demand.
- Plant Mechanics: Replacing obsolete equipment cuts maintenance burden. Custom process skids are designed with maintenance in mind. Skids incorporate the latest diagnostic tools. Service panels and filters are easily accessible.
- Plant Operator: Custom process skids remove system work-arounds. They incorporate the latest advancements in control systems. Improved controls reduce operator fatigue and improve productivity
End Result
There are more benefits than detractors for using packaged process systems. Some instances may be too custom to use a skid system, but that’s why we’re here. Give us a call or send an email anytime, and we can talk about your process system needs.
