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January 19, 2021

Why Outsource Finite Element Analysis? 5 Reasons to Outsource FEA Consulting

Finite Element Analysis (FEA) is an irreplaceable analysis tool in today’s design process.  In the last five to ten years, FEA has emerged as the go-to method to interrogate, test, and perfect designs before physical prototyping.  Recent advances in computer technology makes FEA significantly more accessible to smaller engineering firms and manufacturing organizations. Despite this, […]
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Steel framing for Elevator Shaft
June 9, 2020

Streamlined Structural Design, Fabrication and Installation – 9 Best Practices

Erecting or renovating a steel structure in the modern era typically involves multiple contracted organizations all working together off one set of design drawings.  The Engineer, Fabricator, and Contractor hash out design details in a three-way exchange.  Using a streamlined structural steel design process can alleviate some of this chaos and the inefficiencies it creates.  […]
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February 26, 2019

Finite Element Analysis and the Missing Mass

  Explicit FEA software is a powerful tool to model dynamic structures and transient loading. They are, time-consuming and difficult to troubleshoot. Often, FEA engineers apply simplifications to reduce model size computational expense. It’s essential that these simplifications applied to produce accurate results. A common error is reducing the model size and scope and forgetting […]
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Mark I Containment Design
October 8, 2018

TI 2515 193 HCVS and SAWM Inspection

TI 2515 193 HCVS and SAWM Inspection   It’s been seven years since the Fukushima Daiichi Nuclear Disaster.  Since then, US Boiling Water Reactors (BWRs) have installed Hardened Containment Vent Systems (HCVS) and implemented Severe Accident Water Management (SAWM) strategies. The NRC will soon inspect licensee implementation using recently developed guidance in TI 2515/193.  This […]
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Engineer-whiteboard
July 18, 2017

5 Tips to Being a Successful Engineer

We've looked at dozens of top performers in the engineering field, and gathered these top 5 tips for becoming a successful engineer.
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Modular Blast Resistant Building
July 18, 2017

Blast Resistant Building Design With Finite Element Analysis

Explosive hazards are prevalent in many industries. The source of these explosions can be accidental or malevolent. Regardless, site personnel need protection from these hazards. Blast-resistant buildings shield workers and critical assets from blast effects. In this post, we highlight Finite Element Analysis, and its application in the design of Blast Resistant Buildings.  In this post we'll cover: Basic blast loading design concepts, differences between hand calculations and FEA, and blast analysis using FEA
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Rebar Impact on 3/16" Steel Plate
July 6, 2017

Tornado Missile Evaluator Tips

Evaluating Tornado Missiles for RIS 2015-06? We’re going to help make it a little more intuitive. Tornado strikes might not be as bad as you once thought.
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Buffer Tank CFD Model
July 5, 2017

Which Turbulence Model Should You Use For Your CFD Analysis?

If you’re somewhat new to CFD, you might be asking yourself why there are so many turbulence models. The answer lies at the heart of what CFD software does. It solves the Navier-Stokes Equation as well as the energy and mass conservation. When solving these equations, Prandtl realized that no direct mathematical solution existed for turbulent flow. This has been coined as the turbulence closure problem because the equations can’t be closed for turbulent flow.
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HDPE Plastic Tank with Steel Frame
June 26, 2017

Using Symmetry To Reduce FEA Runtime

Most structures and their loads are symmetric. In these cases it's possible to take advantage of symmetry to simplify your Finite Element Analysis and reduce run time. In this blog we'll: Discuss benefits of using symmetry in FEA, provide a primer in symmetry theory, and Work through a FEA case study using symmetry.
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Tornado Missile Test: Rebar traveling 93 mph.
June 19, 2017

Tornado Missile Calculators

Looking for a quick way to find if something will survive a tornado missile strike? Try these calculators for either concrete or steel.
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External Load Applied to Bolted Joint
June 8, 2017

Modeling Bolted Connections Under External Load with Finite Element Analysis

In last week's blog, we discussed the science behind bolted connections. Specifically their response when subjected to a combined external load and preload. In this blog we'll work through the application of bolted joint science in a finite element analysis.  We will: Provide an introduction to FEA modeling of pre-loaded bolted joints, discuss some common troubleshooting techniques, establish methods to validate results of the FEA model and highlight differences between bolted joint science and real-world application.
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May 31, 2017

Bolted Connections Are Not as Simple As They Seem

You can see them just about everywhere you look. From massive structural steel joints that make up the Golden Gate Bridge to the intricate inner workings of an antique swiss watch, bolted connections dominate our world. Let's take a closer look at the actual science behind the bolted connection.
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Compressor Skid System
May 30, 2017

Is a Skid System Right for You?

Process systems are getting more and more complex, and operators are demanding increased reliability. The increased complexity and reliability needs have to be balanced by budget constraints. In this blog, we go over some of the benefits of using skid systems for your applications.
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Top 5 Engineering Apps for Engineers on the Go
May 30, 2017

Top 5 Apps for Engineers

Engineering doesn’t just take place at your desk anymore. Whether it’s in meetings, in the field, or on the road, you have work to do. That’s why we’ve listed the top 5 apps for that engineers should have.
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Nine Mile Point Nuclear Plant
May 30, 2017

Can The Nuclear Promise Save Nuclear Power?

Back in December of 2015, the Nuclear Industry kicked off an initiative called Delivering the Nuclear Promise. Headed by NEI and industry leaders, the goal is to help reduce operating costs. Nuclear plants have felt the pinch from low electricity prices due to the natural gas glut, and this spending cut isn't a second too late.
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1,500 gallon DI Buffer Tank:, Isometric View
May 25, 2017

The Governing Code – Things Are Not Always as They Seem

Sometimes the hardest part of a project is answering the question “What is it?” and the immediate follow-up “What is the governing code?” The governing code and its requirements can have a big impact on project cost and project success.
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Pipe Stress Analysis
April 26, 2017

Stress Analysis in Pipes According to ASME Standards can Lead to Safer Pipe Designs

Putting in the simplest form, analysis is just the simplification of real world to an engineer, with a measure of how much assumption is put in the analysis process. Lesser the assumptions; more accurate and close is the result to real world situation. However, stress analysis, in actual practices and from technical perspective isn’t just as easy as it is to write.
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Figure 1: Shell Model Connection of Variable Shell Thickness Parts
April 26, 2017

FEA Simulation: How to Use Shell Element Results to Improve Design

Using structural shell elements in finite element analyses saves computational time when analyzing thin-walled parts and structures. But engineers and analysts require experience to best utilize the output. Unlike solid elements, where stresses are typically straightforward to understand, the analyst must be even more careful and be mindful of several questions when interpreting shell element stresses.
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3D printing has exploded in recent years, with applications in Nuclear Power
April 26, 2017

Print That Part

Spare parts management is a complicated, laborious - but critically important - aspect of nuclear plant operation. Ensuring that the right part is available at the right time and the right place requires detailed inventory management, diligent quality control, exacting acceptance testing, etc. 3D Printing to the Rescue!
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Assorted Retaining Rings
April 26, 2017

Uses for the Ubiquitous Retaining Ring

When engineers think of fasteners, they usually think along traditional lines: screws, nuts, bolts, cotter pins and washers, rivets, etc. But if these same engineers are tasked with reducing costs, they look outside of their comfort zone for a fastener that will do the job and meet their reduction targets.
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FEA model of Bone Breaking
April 10, 2017

Bone-Breaking Predictions Put to the Test with FEA

Pound on a bone with enough force and it’ll break. Just where, though, depends on whether or not bone behaves like other structural materials. Researchers have long guessed it did—but they didn’t really know. Bone is famously strong stuff, surpassing reinforced concrete when it comes to withstanding compression forces.
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FEA Only as Good As Operator
April 10, 2017

FEA: Only As Good As the Operator

Modeling how products, buildings, and structures hold up under everyday use involves solving intractable partial differential equations that calculate stresses under myriad loads. Using FEA is sometimes the only solution, but as always, the tool is only as good as the craftsman.
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FEA and Credibility
April 7, 2017

FEA and the Question of Credibility

FEA is a digital way to test designs against predictable forces, to determine whether a design will fail and, if so, when and how the material will deform, snap, or collapse. As a central part of engineering analysis, FEA also helps ensure against risky under-design and costly over-design. Finite element analysis has migrated over the years from a purely academic pursuit into everyday product development.
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March 30, 2017

Fitness for Service Assessments

Once commissioned tanks, pipes and pressure vessels begin to corrode. Periodic inspections identify degraded regions. Engineers then assess the reduced safety margins and determine if repairs are necessary. This process is known as a Fitness for Service (FFS) Assessment. Finite Element Analysis can be used to aid in FFS assessments by predicting stresses in complex geometry with large areas of wall thinning.
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FIRST Robotics Teamwork and Success
March 28, 2017

Learning about Teamwork and Success from High School Students

When I volunteered to judge the Finger lakes FIRST Robotics competition, I had no idea how much I was about to learn about business, and about how strongly teamwork correlates to success.
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March 27, 2017

Finite Element Analysis Convergence and Mesh Independence

It's a battle as old as Finite Element Analysis. How do you achieve accurate results while balancing size and solve time of a FEA model? Simple models may solve quickly, but are the results accurate? And, complex models may provide very accurate results, but solve time could be hours or even days. In this blog we'll discuss Convergence & Mesh Independence and see how it relates to this age-old battle.
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Finite Element Analysis Rectangular Beam Deflection (in)
March 10, 2017

Finite Element Analysis Verification

Finite Element Analysis (FEA) is a powerful tool for evaluating complex structural problems. Like all analytical software, bad results stem from bad input. We call it the "Garbage in, Garbage Out" principle of FEA. Sometimes, with perfect inputs, you can still get the wrong answer using FEA. There are a lot of ways that your finite element analysis can take a wrong turn. So how do you know if your results are correct? The answer is validation and verification (V&V). This week we'll apply V&V to a simple beam bending problem.
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Fluid Processing System
February 28, 2017

Pressure Testing

Pressure testing ensures that tanks, vessels and piping systems, are correctly constructed. Testing ensures the integrity of flanged joints and threaded connections. In this week's blog we'll provide an overview of: objectives of pressure testing, code requirements, types of tests and hazards.
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NRC FLEX Inspection
February 13, 2017

TI-2515/191 Inspection Preparation

FLEX compliance can be a challenging inspection for your site. The NRC will typically send a few inspectors, and the inspection will last the better part of a week. During that time, the NRC is going to inspect by asking questions about your FLEX strategy
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Ruptured Containment Following Structural Failure Test
February 8, 2017

Wayback Wednesday: Sandia Containment Testing and FEA

The amount of time and effort that goes into making sure that nuclear plants safe is incredible. In the early 80s, Sandia National Labs (SNL) and Argonne National Labs (ANL) started a testing program for testing Reactor Containments. The pinnacle of the series of tests was the 1/4 scale model of a typical PWR Containment
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FEA Plot Showing Stress on Pelican Case
January 25, 2017

5 Reasons To Use FEA Over Drop Testing

FEA Drop Tests Today, more and more manufacturers are switching to analytical drop tests before anything goes into production. This helps save time and money, getting your products to market faster, but there’s more than just saving time and money, FEA offers some benefits that drop testing simply can’t do.
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Consulting
January 18, 2017

Collaboration: The Nuclear Industry User Group

The User Group What’s the best way to get the nuclear industry’s best minds together to discuss trends and solutions? Form a User’s Group! The Nuclear Industry has formed a number of user groups because they recognize that collaboration is key.
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January 12, 2017

Nuclear Reactor Refueling

We often get asked, "How do you refuel a Nuclear Reactor?". It seems daunting, considering that the fuel is radioactive, and you certainly can't touch it!
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Shipping Container Damage
January 11, 2017

Shipping Container Impact Analysis

We can perform impact analyses in lieu of drop tests to verify structural integrity. This is an example of a dropped shipping container.
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January 11, 2017

RGE Hydroelectric Station 5 Turns 100 This Year!

RG&E's Station 5 will have generated green, emission free energy for 100 years this year. That's quite an accomplishment.
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January 10, 2017

Crash Test Tuesday: Geo Vs. Chevy C2500

We thought it’d be fun to showcase some of our tools using a new series we call Crash Test Tuesday. This week, we’re going to start with a simple car crash. Who do you think would win in this crash – Geo Metro vs. 3/4 Ton pickup truck.
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January 10, 2017

FLEX – Making Plants Safer Than Ever Before

FLEX is incredibly powerful because the equipment can be used for any disaster that might face a nuclear plant. Even the disasters that we can't think of right now.
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Construction
January 5, 2017

Don’t Forget the Contractor – Preventing Costly Construction Delays

One of the most important things to consider in design is how it will be installed. We find that accounting for the installer allows projects to get installed faster, and with less issues.
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January 5, 2017

Even the Best Designs Can Have…Shortfalls

Even the best designs can have shortfalls. For example, this roof scupper is supposed to carry runoff to the drainage basin below; problem is... It Doesn't!
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